Stamping technology solutions to improve efficiency and reduce costs
Background: Stamping
mold is the most important process equipment for modern sheet metal
manufacturing. The original manual stamping production line is unstable, low in
efficiency, product quality cannot be guaranteed, and labor costs are high.
These factors directly affect the market competitiveness of the final product
manufacturer. In response to the above-mentioned common problems and in order
to meet the efficient production requirements of the stamping manufacturing
industry in the future, SUNSN has focused on stamping die manufacturing and
automated stamping production lines since its establishment, which contributes
to one of our company's core technologies.
Stamping mold: With
years of experience in the R&D and manufacturing of precision molds in the
home appliance/automotive industries, combined with Auto-form and other part
forming analysis software, SUNSN can provide partners with a full range of new
product development and manufacturing risk assessments to shorten the product
development cycle, and the most suitable and economical mold plan. SUNSN
actively promotes research and development in the technical field of stamping mold
manufacturing, continuously optimizing the mold structure, manufacturing
process and automation technology, and has obtained a number of patents.
Case 1: In
the past, large-size parts required separate stamping in multiple small presses,
and the traditional progressive mold requires long pitch and many steps, which
requires occupying the large press, which causes low efficiency. At present,
PLC and progressive mold are combined to realize multi-step and unequal pitch
stamping technology, which effectively reduces the mold size and meets the
feasibility of large parts production on small presses.
Case 2: In
order to save the cost of mold investment, R&D personnel put forward higher
requirements for mold structure, to meet a variety of compatible functions of
similar products. Although the function can be realized by manual replacement
in the past, the manual replacement requires professional technical personnel to
implement, and the replacement time is long, which affects the production
efficiency. Now the PLC is combined with the mold to perform functions such as
automatic replacement of parts and automatic model change, which effectively
reduces the number of molds and solves the problem of compatibility of multiple
parts and difficulty in manual replacement.
2020 11/03